Fabrication
Made to Order
With advanced fabrication capabilities, we can deliver innovative solutions to any project, from sheet metal to complete modular systems.
Exclusively for Your Job
As a leader in an evolving industry, the Construction Services Division at Worth & Company provides optimal value on every project, delivering an exceptional final product to our valued customers. Through cutting-edge technology and state-of-the-art practices, our team is able to perform smarter and more efficiently within our expansive manufacturing facilities, which total over 170,000 square feet.
- Paperless prefabrication, from BIM-to-floor
- Utilization of 5S and Six Sigma principles, along with state-of-the-art Plasma tables to ensure accuracy and reduce material waste
- Collaborative teamwork, from project inception to final completion
- Emphasis on one-touch material handling and “just in time” delivery to maximize field installations and job site cleanliness
- Best-in-class operations personnel and processes
Capabilities With National Reach
Our modular and prefabrication capabilities extend across the country, delivering scalable solutions wherever out clients operate. From coast to coast, we deliver scalable solutions that accelerate schedules, improve quality, and reduce jobsite challenges. Whether we are supporting a single facility or a multi-site project, our team combines local execution with national resources to streamline delivery and help clients meet their goals faster.
170K
Total square footage of manufacturing
20+
Years prefabricating
50+
Pieces of state-of-the-art machinery
Prefabrication & Preassembly
Capabilities, Equipment & Certifications
Our philosophy is to manufacture and fabricate as much as possible to promote safety, reduce on-site labor and improve the overall quality of work. Within our facilities totaling nearly 170,000 square feet, we build and assemble mechanical systems, components, and materials for timely delivery to customers and project sites. Our in-house capabilities allow us to design and create custom, modular HVAC and plumbing units. These include pipe and duct distribution systems, multi-trade modular assemblies, equipment packages, pre-assembled bathroom groups, equipment/coil connections, and more.
Our prefabrication process integrates a clear construction plan that outlines the project’s requirements and creates a streamlined process utilizing BIM. We also implement Quality Assurance procedures specific to project specifications, along with custom machinery and equipment to reduce material waste. We work efficiently in a paperless work environment, from BIM-to-floor. We also utilize 5S and Six Sigma principals, along with an emphasis on one-touch material handling and “just in time” delivery methods.
BENEFITS OF OFF-SITE PREFABRICATION
- Lower risk of incident or injury
- Improved material costs and quality control
- Reduced job site congestion and on-site labor costs
- Controlled working environment
PREFABRICATION CAPABILITIES, EQUIPMENT & CERTIFICATIONS
- Certified Welders; Stick, TIG, MIG and Orbital welding methods
- Compliance with ASME B31.1, B31.3 and B31.9 Codes
- PVC, cast-iron and hanger assemblies
- Watts CNC Pipe cutting plasma machine
- Iron Worker machinery with 55-ton hole punching capabilities
- Skid & racking assemblies
- Carrier and custom fabrication assemblies
- Aquatherm, NIRON and Med Gas Certifications
- Victaulic Grooving
Logistics & Tools
Covering Every Detail
Our Logistic and Tools Department supports the entire company with delivery and tool needs. Through careful coordination and scheduling, this team directs shipping, receiving and storage across the board, while ensuring that all details are met when delivering prefabricated pipe, sheet metal duct, and tools. Our drivers are fully-trained and certified with the proper rigging and safety procedures to ensure seamless delivery of the final product.
LOGISTIC AND TOOLS CAPABILITIES & EQUIPMENT
- 2 tractors, 1 full-size stake-body, 1 roll-back, 2 box trucks, 2 flatbeds
- Enclosed trailers all sizes
- Over 8,000 power and hand tools
- Hilti layout tool kits
- Two-man and single-man lifts
Sheet Metal Operations
Advanced Production
Worth & Company’s custom sheet metal fabrication shop utilizes state of the art equipment to manufacture the highest quality ductwork. We build and pre-assemble a variety of metal ductwork to meet the unique design requirements of each customer. Our fabricators work closely with the VDC team to ensure seamless installations in the field, and overall cost savings.
We work efficiently in a paperless work environment, from BIM-to-floor. We also utilize 5S and Six Sigma principals, along with an emphasis on one-touch material handling and “just in time” delivery methods.
WORTH SHEET METAL CONSTRUCTION STANDARDS
- Meet or exceed SMACNA and SPIDA standards
- Use only domestic galvanized steel
- All rectangular duct manufactured is sealed to Class A Specifications
- All duct ends are wrapped to prevent contamination
- All connecting hardware is included
- All work is quality controlled before shipping
- All preassembly is maximized for optimal installation and performance
SHEET METAL CAPABILITIES, EQUIPMENT & CERTIFICATIONS
- 6-station Iowa rectangular coil line
- Coil-fed Plasma tables
- Lasermax Plasma table
- Water Jet table for insulation
- Shear, brake and rolling capabilities
- Spiral seam capabilities up to 60” diameter
- Double wall, rectangular and round dimensions
- Galvanized, stainless, black iron and aluminum welding
- Automated cleat forming, cut to length machinery (hangers, S&D, vanes)
Modular Construction
Manufactured Modular Systems
We utilize our manufacturing facility to prefabricate modular mechanical room skids using project-specific equipment. All modular systems are designed, fabricated, and subjected to Factory Acceptance Testing to meet exact customer requirements, including all electrical components. Each fully integrated modular system package includes equipment start-up, control programming, and quality assurance. We ensure immediate installation of equipment and materials upon receipt at the jobsite, which alleviates jobsite congestion and saves time and money.
We expertly produce modular systems for:
- Boiler assemblies
- Pump assemblies
- Heat exchanger assemblies
- Steam assemblies
- Compressed air assemblies
- Water heater assemblies
- Chiller assemblies
- Domestic hot water skids
- TMV, PRV and backflow racks
- Mechanical/plumbing combination corridor piping racks
- Rough-in medical gas headwalls
- Pre-piped A/C condenser roof racks
- Data Center Liquid Cooling Manifolds
Data Center Prefabrication & Modularization
Scalable Solutions
We deliver full mechanical, electrical, and plumbing (MEP) prefabrication for data center environments, engineered to scale with the pace of deployment. Our capabilities include everything upstream and downstream of the CDU including liquid cooling manifolds, distribution piping, backup generation and full enclosures.
WHY PREFABRICATING YOUR DATA CENTER MATTERS
- Reduce on-site labor
- Tighter quality control
- Faster speed to market
- Scalability
Each module is built and tested before it reaches the field, minimizing rework, weather delays, and skilled-labor bottlenecks.
Whether it’s a testing facility, single data hall, or scaling across multiple sites, our modular approach adapts to your model and timeline- without sacrificing time or reliability.
KEY CAPABILITIES
- Full MEP prefabrication and modularization
- Upstream and downstream CDU integration
- Liquid cooling manifold design and fabrication
- Backup fuel generator enclosures
- Off-site build with on-site speed-to-deployment
Innovative Technologies
During the preconstruction phase, Worth's in-house capabilities were invaluable in creating and coordinating a 3D model of your fountain, mechanical and plumbing systems, intertwined with the electrical, audio/visual, IT, fire protection, life safety and fountain controls equipment. Worth's capabilities to prefabricate much of the installation and fabricate many of the custom stainless steel fountain components helped maintain schedule and provide a cost-effective approach. Worth was able to exceed expectations and provide superior construction quality and longevity.
Casey McCabe, Project Manager
Bancroft Construction Company
Worth’s ability to couple their field knowledge at the time of design and coordination ensured their fabrications met the requirements of the field and any adjustments could be made seamlessly prior to material hitting the jobsite. To ensure a smooth transition from office to field, Worth implemented the use of Data Vaults. It was extremely reassuring and rewarding, from a Construction Managers point of view, that the contractors were always using the latest set of construction documents as well as utilizing the coordinated model for installation.
Kevin Lynch, Project Manager
Sordoni Construction Co.
Worth’s craftsmanship and professionalism during the installation of the plumbing system, boiler plant and air handling system while working under very trying site and schedule conditions met all the project requirements and constraints in a timely and professional manner each step of the way. The field crews were well supported and very collaborative, helping Neuman Pools, Inc. deliver a first-class facility to the Kalahari Resort on time and in budget.
Jeff Olson, Senior Project Manager
Neuman Pools, Inc.
This is exciting news for everyone involved. This project had many challenges, including the redesign of three large units. This would not have been possible without the teamwork and collaboration that went on for the duration of the project.
Adam Tart, Director Of Facilities Management
RWJBarnabas Health
Worth was involved as a design-assist partner from the very early stages of design development, offering their expertise to help value engineer and refine the design of the mechanical and plumbing systems in the hospital. This project had many challenges, including the addition of two new suites in the final months of construction. Worth took these challenges in stride, collaborating with LVHN, Whiting-Turner, and the design team to work through areas of concern, realize the Owner’s vision, and deliver on their promise to have the Campus open on time.
Karl Bauer, Project Manager
The Whiting-Turner Contracting Company
Case Studies
The best way to illustrate our expertise is through the projects we’ve completed. We are proud of each and every one of these customer success stories.
Specialized Air Handling Units
A leading engine manufacturer required a specialized air management solution to maintain precise environmental conditions within engine test cells while ensuring personnel safety and minimizing energy consumption. The system needed to provide consistent temperatures for accurate testing, contain exhaust gases, and respond quickly to hazardous air quality conditions.
Worth & Company designed a custom Air Handling Unit (AHU) to provide precise temperature control, maintain negative room pressure, and integrate advanced safety features. The system includes an economizer function that utilizes outside air for heating and cooling when conditions allow, reducing overall energy consumption. Continuous monitoring and automated purge mode enable rapid removal of contaminated air if unsafe gas levels are detected.
Results
- Consistent environmental conditions for accurate and repeatable engine testing
- Reduced facility energy costs through economizer operation
- Improved occupant safety through negative pressure control and gas monitoring
- Automated emergency purge capability to quickly restore safe air quality
- Reliable performance in a demanding engine development environment
Other Case Studies
Scope
- Designed and prefabricated a custom air handling unit for high-performance engine test cells
- Integrated precise temperature control to maintain testing conditions
- Implemented economizer controls to utilize outside air for energy-efficient heating and cooling
- Engineered negative pressure control to contain exhaust gases within test cells
- Integrated gas detection monitoring and automated purge mode operation
- Provided controls and sequencing to support safe and reliable facility operation
- Factory tested and commissioned system performance prior to delivery
- Supported integration with the facility’s overall air management system
Other Case Studies
MM Metals Cooling & Process Water Pump House
This case study highlights the delivery of a fully integrated, factory-enclosed modular process pump house and cooling loop system for MM Metals. By transitioning complex field construction into a controlled manufacturing environment, the project successfully deployed a high-capacity thermal management system featuring integrated plate-and-frame heat exchangers, multi-pump arrays, and automated water chemical treatment loops.
MM Metals required a comprehensive process cooling system that combined high-volume fluid circulation with automated chemical water treatment. Executing this project via traditional field installation presented significant roadblocks:
- Managing tight floor space and complex overhead pipe configurations within a live operational facility
- Coordination of multiple trades, including mechanical piping, electrical wiring, and chemical automation specialists
- High risks of environmental contamination to open piping and sensitive sensors during field assembly
The project demanded an accelerated, single-source solution engineered to reduce on-site disruptions and ensure immediate system validation upon delivery.
Results
- Drastic Construction Efficiency: Shifting mechanical assembly, electrical conduit paths, and chemical station wiring to a factory floor cut field installation timelines for MM Metals by over 50%.
- Turnkey Site Integration: Minimizes on-site labor to single-point mechanical flange connections and primary electrical hookups, bypassing weeks of on-site trade coordination.
Other Case Studies
Scope
- High-Efficiency Thermal Transfer: A heavy-duty, plate-and-frame heat exchanger acts as the system’s thermal core to separate process loops from the primary cooling source.
- Redundant Pumping Arrays: heavy-duty vertical inline process water pumps work in parallel with a cooling tower three-pump configuration to ensure continuous flow and system redundancy.
- Automated Water Treatment Station: A wall-mounted chemical monitoring controller paired with automated dosing pumps and dual chemical containment
- Turnkey Modular Structure: All equipment was enclosed in a rigid, corrugated metal pump house shell, allowing the entire unit to be crane-lifted onto a flatbed trailer and set directly on an outdoor concrete pad.
Other Case Studies
Drexel Tower Boiler Skid
As part of the HVAC system installation for Drexel Tower Health’s facility in Reading, Pennsylvania, new boilers were required per the contract documents. The original design called for the boilers to be installed on concrete housekeeping pads. During project coordination, the project team successfully proposed the use of a custom-fabricated carbon steel skid in place of the housekeeping pads.
Working closely with the VDC and Field teams, a custom boiler skid was engineered, detailed, and fabricated to meet all project specifications and contract requirements. The skid structure was built using carbon steel channel, square tubing, and angle iron, then finished with a durable epoxy coating for long-term protection. Forklift channels were incorporated into the design to simplify transportation and on-site handling.
Key Benefits
- Reduced field installation labor and associated costs.
- Improved safety and quality through shop-controlled fabrication.
- Simplified transportation and handling with integrated fork channels.
- Streamlined installation with a preassembled two-point connection system.
- Enhanced project efficiency through early coordination and prefabrication strategies.
Other Case Studies
Scope
- Coordinated with VDC and Field teams throughout the design development process.
- Prepared and submitted fabrication drawings for Owner and Engineer review and approval, before the start of fabrication.
- Fabricated custom carbon steel support frame and skid structure.
- Mounted boilers and completed piping assembly in a controlled shop environment.
- Performed quality control inspections and dimensional verification throughout fabrication.
- Conducted shop testing prior to shipment.
Other Case Studies
HEX Skid & Control Valve Station Racks
As part of the HVAC installation for the Discovery Laboratory at the Center for Breakthrough Medicine, new heat exchangers, control valve stations, and associated piping systems were required in accordance with contract specifications. While the original design called for the heat exchangers to be mounted on individual racks, the control valve stations lacked a defined support structure.
Through early project coordination and collaboration, the project team proposed an alternative prefabrication solution involving a custom-engineered carbon steel skid and support rack system. This value-added approach was approved and implemented in place of the original contract details.
Working closely with the VDC and field teams, the Prefabrication Shop developed detailed fabrication drawings and custom-built skid assemblies that met all project and contractual requirements. The structures were fabricated using carbon steel channel, square tubing, and angle iron, then coated with a durable epoxy finish to provide long-term corrosion protection. Integrated lifting lugs and forklift channels were incorporated to facilitate safe transportation and efficient site handling.
Notably, this project represented the largest fabricated skid assembly completed by the Prefabrication Shop at the time.
Key Benefits
- Prefabrication of major assemblies significantly minimized on-site installation hours, resulting in improved labor efficiency and reduced project costs.
- Improved safety and quality through shop-controlled fabrication.
- Integrated lifting points and forklift channels streamlined transportation, material handling, and positioning during installation.
- The preassembled skid design allowed for simplified field connections, reducing installation complexity and supporting schedule objectives.
- Enhanced project efficiency through early coordination and prefabrication strategies.
Other Case Studies
Scope
- Coordinated with VDC and Field teams throughout the design development process.
- Prepared and submitted fabrication drawings for Owner and Engineer review and approval, before the start of fabrication.
- Used a combination of Rack Drawings and Fabrication software to accomplish fabrication
- Fabricated custom carbon steel support frame and skid structure.
- Installed heat exchangers and assembled all associated piping systems on the skid within the shop environment.
- Fabricated and assembled control valve station racks, including associated piping components.
- Performed quality control inspections and dimensional verification throughout fabrication.
- Conducted shop testing prior to shipment.
- Delivered completed HEX skid and Control Valve Station Rack to the project site for final installation.
Other Case Studies
Sludge Tank
Freshpet required a custom sludge tank for its Bethlehem, PA manufacturing campus that would meet specific operational and process requirements while ensuring durability, corrosion resistance, and seamless integration into the facility. The project demanded close coordination between engineering, detailing, fabrication, and construction teams to deliver an owner-approved solution.
Working collaboratively with the VDC and our Industrial teams, a custom sludge tank was designed, detailed, and fabricated to meet the owner’s exact specifications. Constructed entirely from 304 stainless steel, the tank measured approximately 8 feet in diameter and 17 feet tall, providing a robust, corrosion-resistant solution for long-term industrial use. Extensive coordination throughout design and fabrication ensured dimensional accuracy and installation readiness.
Other Case Studies
Scope
- Coordination with VDC and Industrial teams for design development
- Preparation and submission of owner-approved drawings
- Fabrication of custom 304 stainless steel sludge tank
- Quality control and dimensional verification throughout fabrication
- Delivery of completed tank for installation
Other Case Studies
GWV Corridor Racks
These multi-trade rack assemblies integrated mechanical, plumbing, and medical gas systems while also incorporating corridor wall framing. By working closely with our in-house VDC team, our fabricators utilized standard structural support products to develop a customized rack system that met all project specifications and design requirements. The support structure was constructed using angle iron, Unistrut, and flat stock. The use of standard pipe clamps and split-ring hangers provided secure piping support throughout the assemblies, while the duct incorporated Unistrut and strapping to secure.
This approach minimized weather-related impacts, reduced on-site labor requirements, and ensured a higher level of installation readiness upon delivery. An additional benefit of this approach was the ability to complete rack fabrication well ahead of the building’s readiness, helping maintain project momentum and improve installation efficiency once access became available.
This project represented one of the larger and more complex rack assembly efforts undertaken by the Prefabrication team to date. The scale and success of the work showcased the capabilities of our expanding prefabrication operations and further supported the growth and utilization of our 80,000-square-foot Quakertown facility.
Key Benefits
- Reduced field installation labor and associated project costs.
- Improved safety, quality, and consistency through shop-controlled fabrication.
- Increased productivity by completing piping assembly and insulation prior to delivery.
- Simplified transportation and site logistics through stackable rack assemblies.
- Minimized weather-related impacts on installation activities.
- Enhanced project efficiency through early coordination, value engineering, and prefabrication strategies.
- Improved schedule certainty by shifting critical work from the jobsite to the fabrication shop.
- Streamlined multi-trade coordination, reducing congestion and installation conflicts within building corridors.
Other Case Studies
Scope
- Collaborated with Turner Construction and VDC throughout the design development process.
- Coordinated with a third-party professional engineer to perform structural calculations and provide stamped engineering drawings.
- Prepared and submitted fabrication drawings for owner and engineer review and approval prior to fabrication.
- Used a combination of rack drawings and fabrication software to accomplish fabrication.
- Fabricated and assembled piping and ductwork systems in a controlled shop environment
- Coordinated with the insulation subcontractor to perform pipe insulation in the fabrication shop.
- Worked with the framing contractor to integrate corridor wall assemblies into the rack design.
- Conducted quality control inspections and dimensional verification throughout fabrication.
- Delivered completed pipe rack assemblies to the project site for installation.
Other Case Studies
PA Bio Center Pipe Racks
During the value engineering (VE) phase of the PA Bio project, the team identified an opportunity to improve installation efficiency by consolidating HVAC and plumbing systems onto prefabricated pipe racks within the building corridors. The original design called for the piping systems to be installed individually using traditional hanger supports. Through collaboration between the Project Management, VDC, and Field teams, a custom pipe rack solution was developed to replace conventional field-installed hanging methods.
Working closely with the VDC and Field teams, the fabrication group incorporated a combination of new and existing support products to create a customized pipe rack system. The racks were engineered, detailed, and fabricated to meet all project specifications and design requirements. The support structure was constructed using Sikla box tubing, brackets, and Unistrut framing. Standard pipe clamps and split-ring hangers were utilized to securely mount the piping to the rack assemblies.
To further maximize efficiency, piping insulation was completed in the shop by the insulation subcontractor prior to delivery. This reduced field exposure to weather-related delays and minimized on-site labor requirements. This innovative approach enabled the pipe racks to be fully fabricated, assembled, and prepared in a controlled shop environment, significantly reducing field labor requirements while improving overall installation efficiency, quality, and schedule performance.
Key Benefits
- Reduced field installation labor and associated project costs.
- Improved safety, quality, and consistency through shop-controlled fabrication.
- Increased productivity by completing piping assembly and insulation prior to delivery.
- Simplified transportation and site logistics through stackable rack assemblies.
- Minimized weather-related impacts on installation activities.
- Enhanced project efficiency through early coordination, value engineering, and prefabrication strategies.
Other Case Studies
Scope
- Collaborated with VDC and Field teams throughout the design development process.
- Prepared and submitted fabrication drawings for Owner and Engineer review and approval prior to fabrication.
- Fabricated custom Sikla support frames and pipe rack assemblies.
- Completed piping assembly in a controlled shop environment.
- Coordinated with the insulation subcontractor to perform pipe insulation in the fabrication shop.
- Conducted quality control inspections and dimensional verification throughout fabrication.
- Delivered completed pipe rack assemblies to the project site for installation.
Other Case Studies
SLUHN Carbon County Custom Pipe Racks
During early construction phase of the SLUHN CC project, the field team identified an opportunity to improve installation efficiency by consolidating HVAC, plumbing, and Medical Gas systems onto prefabricated pipe racks within the building corridors. The original design called for the piping systems to be installed individually using traditional hanger supports. Through collaboration between the Project Management, VDC, and Field teams, a custom pipe rack solution was developed to replace conventional field-installed hanging methods.
Working closely with the VDC and Field teams, the fabrication group incorporated standard support products to create a customized pipe rack system. The racks were detailed and fabricated to meet all project specifications and design requirements. The support structure was constructed using Unistrut, box tubing, and brackets. Standard pipe clamps and split-ring hangers were utilized to securely mount the piping to the rack assemblies.
This innovative approach enabled the pipe racks to be fully fabricated, assembled, and prepared in a controlled shop environment, significantly reducing field labor requirements while improving overall installation efficiency, quality, and schedule performance.
Key Benefits
- Reduced field installation labor and associated project costs.
- Improved safety, quality, and consistency through shop-controlled fabrication.
- Increased productivity by completing piping assembly and insulation prior to delivery.
- Simplified transportation and site logistics through stackable rack assemblies.
- Minimized weather-related impacts on installation activities.
- Enhanced project efficiency through early coordination, value engineering, and prefabrication strategies.
Other Case Studies
Scope
- Collaborated with VDC and Field teams throughout the design development process.
- Prepared and submitted fabrication drawings for Owner and Engineer review and approval prior to fabrication.
- Used a combination of Rack Drawings and Fabrication software to accomplish fabrication
- Completed piping assembly in a controlled shop environment.
- Conducted quality control inspections and dimensional verification throughout fabrication.
- Delivered completed pipe rack assemblies to the project site for installation.
Other Case Studies
Facility Tours
ABR Prefabrication Facility
Pipersville, PA
90,000 Total Sqft
Sheetmetal fabrication and hot work
Quakertown Modular Facility
Quakertown, PA
80,000 Total Sqft
Assembly and modular construction
Schedule a Tour
To schedule a tour, please reach out to our Modular & Prefabrication Team!
ABR Prefabrication Facility
Chelsea Deysher
Modular Sales
Email Chelsea
Quakertown Modular Facility
Chelsea Deysher
Modular Sales
Email Chelsea
New Business Inquiries
Please reach out to learn more about our Fabrication capabilities or to schedule a tour at one of our manufacturing facilities.