Fabrication
Made to Order
With advanced fabrication capabilities, we can deliver innovative solutions to any project, from sheet metal to complete modular systems.
Exclusively for Your Job
As a leader in an evolving industry, the Construction Services Division at Worth & Company provides optimal value on every project, delivering an exceptional final product to our valued customers. Through cutting-edge technology and state-of-the-art practices, our team is able to perform smarter and more efficiently in our 75,000 SF manufacturing facility.
- Paperless prefabrication, from BIM-to-floor
- Utilization of 5S and Six Sigma principles, along with state-of-the-art Plasma tables to ensure accuracy and reduce material waste
- Collaborative teamwork, from project inception to final completion
- Emphasis on one-touch material handling and “just in time” delivery to maximize field installations and job site cleanliness
- Best-in-class operations personnel and processes
Capabilities
Prefabrication & Preassembly
Capabilities, Equipment & Certifications
Our philosophy is to manufacture and fabricate as much as possible to promote safety, reduce on-site labor and improve the overall quality of work. Within our 75,000 square foot facility, we build and assemble mechanical systems, components, and materials for timely delivery to customers and project sites. Our in-house capabilities allow us to design and create custom, modular HVAC and plumbing units. These include pipe and duct distribution systems, multi-trade modular assemblies, equipment packages, pre-assembled bathroom groups, equipment/coil connections, and more.
Our prefabrication process integrates a clear construction plan that outlines the project’s requirements and creates a streamlined process utilizing BIM. We also implement Quality Assurance procedures specific to project specifications, along with custom machinery and equipment to reduce material waste. We work efficiently in a paperless work environment, from BIM-to-floor. We also utilize 5S and Six Sigma principals, along with an emphasis on one-touch material handling and “just in time” delivery methods.
BENEFITS OF OFF-SITE PREFABRICATION
- Lower risk of incident or injury
- Improved material costs and quality control
- Reduced job site congestion and on-site labor costs
- Controlled working environment
PREFABRICATION CAPABILITIES, EQUIPMENT & CERTIFICATIONS
- Certified Welders; Stick, TIG, MIG and Orbital welding methods
- Compliance with ASME B31.1, B31.3 and B31.9 Codes
- PVC, cast-iron and hanger assemblies
- Watts CNC Pipe cutting plasma machine
- Iron Worker machinery with 55-ton hole punching capabilities
- Skid & racking assemblies
- Carrier and custom fabrication assemblies
- Aquatherm, NIRON and Med Gas Certifications
- Victaulic Grooving
Logistics & Tools
Covering Every Detail
Our Logistic and Tools Department supports the entire company with delivery and tool needs. Through careful coordination and scheduling, this team directs shipping, receiving and storage across the board, while ensuring that all details are met when delivering prefabricated pipe, sheet metal duct, and tools. Our drivers are fully-trained and certified with the proper rigging and safety procedures to ensure seamless delivery of the final product.
LOGISTIC AND TOOLS CAPABILITIES & EQUIPMENT
- 2 tractors, 1 full-size stake-body, 1 roll-back, 2 box trucks, 2 flatbeds
- Enclosed trailers all sizes
- Over 8,000 power and hand tools
- Hilti layout tool kits
- Two-man and single-man lifts
Sheet Metal Operations
Advanced Production
Worth & Company’s custom sheet metal fabrication shop utilizes state of the art equipment to manufacture the highest quality ductwork. We build and pre-assemble a variety of metal ductwork to meet the unique design requirements of each customer. Our fabricators work closely with the VDC team to ensure seamless installations in the field, and overall cost savings.
We work efficiently in a paperless work environment, from BIM-to-floor. We also utilize 5S and Six Sigma principals, along with an emphasis on one-touch material handling and “just in time” delivery methods.
WORTH SHEET METAL CONSTRUCTION STANDARDS
- Meet or exceed SMACNA and SPIDA standards
- Use only domestic galvanized steel
- All rectangular duct manufactured is sealed to Class A Specifications
- All duct ends are wrapped to prevent contamination
- All connecting hardware is included
- All work is quality controlled before shipping
- All preassembly is maximized for optimal installation and performance
SHEET METAL CAPABILITIES, EQUIPMENT & CERTIFICATIONS
- 6-station Iowa rectangular coil line
- Coil-fed Plasma tables
- Lasermax Plasma table
- Water Jet table for insulation
- Shear, brake and rolling capabilities
- Spiral seam capabilities up to 60” diameter
- Double wall, rectangular and round dimensions
- Galvanized, stainless, black iron and aluminum welding
- Automated cleat forming, cut to length machinery (hangers, S&D, vanes)
Modular Systems
Manufactured Modular Systems
We utilize our manufacturing facility to prefabricate modular mechanical room skids using project-specific equipment. All modular systems are designed, fabricated, and subjected to Factory Acceptance Testing to meet exact customer requirements, including all electrical components. Each fully integrated modular system package includes equipment start-up, control programming, and quality assurance. We ensure immediate installation of equipment and materials upon receipt at the jobsite, which alleviates jobsite congestion and saves time and money.
We expertly produce modular systems for:
- Boiler assemblies
- Pump assemblies
- Heat exchanger assemblies
- Steam assemblies
- Compressed air assemblies
- Water heater assemblies
- Chiller assemblies
- Domestic hot water skids
- TMV, PRV and backflow racks
- Mechanical/plumbing combination corridor piping racks
- Rough-in medical gas headwalls
- Pre-piped A/C condenser roof racks
In Good Company
During the preconstruction phase, Worth's in-house capabilities were invaluable in creating and coordinating a 3D model of your fountain, mechanical and plumbing systems, intertwined with the electrical, audio/visual, IT, fire protection, life safety and fountain controls equipment. Worth's capabilities to prefabricate much of the installation and fabricate many of the custom stainless steel fountain components helped maintain schedule and provide a cost-effective approach. Worth was able to exceed expectations and provide superior construction quality and longevity.
Casey McCabe, Project Manager
Bancroft Construction Company
Worth’s ability to couple their field knowledge at the time of design and coordination ensured their fabrications met the requirements of the field and any adjustments could be made seamlessly prior to material hitting the jobsite. To ensure a smooth transition from office to field, Worth implemented the use of Data Vaults. It was extremely reassuring and rewarding, from a Construction Managers point of view, that the contractors were always using the latest set of construction documents as well as utilizing the coordinated model for installation.
Kevin Lynch, Project Manager
Sordoni Construction Co.
New Business Inquiries
Please reach out to learn more about our Fabrication capabilities or schedule a tour of our 75,000 SF manufacturing facility.